Today, construction workers and operators highly count on mobile crushers in India. Among all types, an impact crusher is highly preferred due to its versatility and flexibility. Through this, they usually crush larger stones or rocks and transform them into usable pieces. In addition to this, if the construction site is small, impact crushers are the best choice. However, the crushers can inevitably wear down. In order to ensure optimal performance and smooth productivity, you must work on even the smallest issues so that efficiency can be maintained. With this, you will not only expand the life of your mobile impact crusher but reduce the risks of major as well as minor damages.
Now, the question is – how to improve the crusher’s efficiency? To find the answer, continue reading.
Understanding mobile impact crushers
Before we talk about the measures that you can take for efficiency, you should know what an impact crusher is all about. An impact crusher is completely different than heavy-duty ones i.e. concrete crusher. Due to their light-weight, you can easily move them within or outside the construction or job sites. Irrespective of this, you can use it similarly.
Mobile impact crushers offered by prominent crusher manufacturers in India are quite versatile as they can easily process various materials. This includes recycled materials such as asphalt, concrete, and other natural rocks. In some variants, you will also see an extra screen. This is useful when you want to produce a specific material or product.
Useful tips to make impact crushers’ efficiency better
A machine will only work well if you use it accordingly. The same concept applies to mobile impact or any other crusher type. Below are some useful tips that you can follow to get better efficiency:
- Avoid overfeeding the impact crusher
This is one of the biggest yet common mistakes people make. They usually overfeed it so that they can crush or produce materials faster. However, this is not going to happen. Instead, the machine will stop working. In addition to this, overfeeding the chamber of an impact crusher, the tool will bog down. In order to get better production, you are advised never to overfeed the machine.
This crusher type counts on inertia from blow bars and rotors to have an impact on the items placed inside. The process is completely different from cone and jaw crushers. You are suggested to be consistent as much as possible when it comes to placing materials. The same should be as per the manual or capacity of the machine. By doing this, you will let the machine crush the rock easily. Ultimately, this will improve the efficiency of the crusher.
- Proper leveling of the crushing plants
It is advisable to place the crusher on level and solid ground always. You should ensure that the machine is properly leveled from back to front and side to side. In simple terms, the machine must be properly leveled on all 4 sides as it will help them produce better.
What will happen if the crusher is not leveled properly? In this case, the crusher will start moving from one side to another due to the weight placed inside the machine. And, when the machine is improperly placed, it will be going to get more damage. So, before you start putting any material, it is good to find a solid and properly leveled ground to put the crusher. Once you find it, the machine will perform better.
- Materials’ size matters a lot
Although a crusher can break down different forms and sizes of rocks and other materials, you are advised to check the fed size properly beforehand. As per the experts of leading crusher manufacturers in India, you should always apply the pre-processing steps. This will provide the operators with an opportunity to sort different materials.
What if you put a huge chunk of the material in the crusher? When this happens, the crusher will be jammed. As a result, the efficiency and productivity – both will be affected. Hence, you are advised to put the right size of the material in the crusher so that it can produce the right and manageable pieces.
- Keep a check on the blow bars
If you want your mobile stone crusher in India to work in the right, then it is highly recommended to keep a check on the blow bars. This is even more important after you process raw materials. Since blow bars are the main component wherein the crushing process takes place, they are highly prone to wear and tear.
For this, you can do daily inspections of the hammers. Or, you can schedule monthly or weekly checks for the entire machine. When you locate and fix the issues in the initial stages, you can easily prevent expensive repairs and replacements.
Final words
When you follow all these tips, your crusher will work amazingly and can remain safe from any wear and tear. In case you need more help or assistance from a professional team, you can get in touch with Etrack Crushers. Here, you will also find a diversified range of crushers, gravel screens, and more.
